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Saturday, May 13, 2023

05-13-2023-0503 - Solder mask, solder stop mask or solder resist ; solder mask ; liquid photoimageable solder mask ; wire drawing ; cold working ; gauge ; two-phased lamellar layered structure composed ; Pearlite is a two-phased, lamellar (or layered) structure composed of alternating layers of ferrite (87.5 wt%) and cementite (12.5 wt%) that occurs in some steels and cast irons. ; wire ; Magnetic_field#Force_on_current-carrying_wire ; die ; wire pulling ; hot-wire barretter ; ferrite bead ; copper conductor ; communication protocol wire image ; ground (electricity) ; circuit diagram ; schematic ; ground and neutral ; wheel wire ; three phase electric power ; open wire ; ammeter ; electrical wiring ; twist-on wire connector ; archimedes screw ; wire bonding ; overhead line ; hot-rolled ; gold ;The starting point of cold drawing is hot-rolled stock of a suitable size. ; thin wire ; sheet metal ; wire wrap ; solenoid ; tin ; glass ; cold forming ; metalworking ; cross-section ; section ; layer ; die ; etc. (draft)

Drawing silver wire by hand pulling.
Drawing thicker silver wire by cranked pulling.

Wire drawing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through a single, or series of, drawing die(s). There are many applications for wire drawing, including electrical wiring, cables, tension-loaded structural components, springs, paper clips, spokes for wheels, and stringed musical instruments. Although similar in process, drawing is different from extrusion, because in drawing the wire is pulled, rather than pushed, through the die. Drawing is usually performed at room temperature, thus classified as a cold working process, but it may be performed at elevated temperatures for large wires to reduce forces.[1]

Of the elemental metals, copper, silver, gold, and platinum are the most ductile and immune from many of the problems associated with cold working

https://en.wikipedia.org/wiki/Wire_drawing

In metallurgy, cold forming or cold working is any metalworking process in which metal is shaped below its recrystallization temperature, usually at the ambient temperature. Such processes are contrasted with hot working techniques like hot rolling, forging, welding, etc.[1]: p.375  The same or similar terms are used in glassmaking for the equivalents; for example cut glass is made by "cold work", cutting or grinding a formed object.

Cold forming techniques are usually classified into four major groups: squeezing, bending, drawing, and shearing. They generally have the advantage of being simpler to carry out than hot working techniques.

Unlike hot working, cold working causes the crystal grains and inclusions to distort following the flow of the metal; which may cause work hardening and anisotropic material properties. Work hardening makes the metal harder, stiffer, and stronger, but less plastic, and may cause cracks of the piece.[1]: p.378 

The possible uses of cold forming are extremely varied, including large flat sheets, complex folded shapes, metal tubes, screw heads and threads, riveted joints, and much more. 

https://en.wikipedia.org/wiki/Cold_working

https://en.wikipedia.org/wiki/Wire_gauge

https://en.wikipedia.org/wiki/Wire

Pearlite is a two-phased, lamellar (or layered) structure composed of alternating layers of ferrite (87.5 wt%) and cementite (12.5 wt%) that occurs in some steels and cast irons. During slow cooling of an iron-carbon alloy, pearlite forms by a eutectoid reaction as austenite cools below 723 °C (1,333 °F) (the eutectoid temperature). Pearlite is a microstructure occurring in many common grades of steels.  

https://en.wikipedia.org/wiki/Pearlite

https://en.wikipedia.org/wiki/Silver

https://en.wikipedia.org/wiki/Niobium%E2%80%93tin

https://en.wikipedia.org/wiki/Wire_wrap

Drawing is a metalworking process that uses tensile forces to elongate metal, glass, or plastic. As the material is drawn (pulled), it stretches and becomes thinner, achieving a desired shape and thickness. Drawing is classified into two types: sheet metal drawing and wire, bar, and tube drawing. Sheet metal drawing is defined as a plastic deformation over a curved axis. For wire, bar, and tube drawing, the starting stock is drawn through a die to reduce its diameter and increase its length. Drawing is usually performed at room temperature, thus classified as a cold working process; however, drawing may also be performed at higher temperatures to hot work large wires, rods, or hollow tubes in order to reduce forces.[1][2]

Drawing differs from rolling in that pressure is not applied by the turning action of a mill but instead depends on force applied locally near the area of compression. This means the maximal drawing force is limited by the tensile strength of the material, a fact particularly evident when drawing thin wires.[3]

The starting point of cold drawing is hot-rolled stock of a suitable size.

https://en.wikipedia.org/wiki/Drawing_(manufacturing)

https://en.wikipedia.org/wiki/Gold

https://en.wikipedia.org/wiki/Overhead_line

https://en.wikipedia.org/wiki/Garrote

https://en.wikipedia.org/wiki/Wire_bonding

https://en.wikipedia.org/wiki/Ammeter

https://en.wikipedia.org/wiki/Electrical_wiring

https://en.wikipedia.org/wiki/Wire-frame_model

https://en.wikipedia.org/wiki/PC_strand

https://en.wikipedia.org/wiki/Draw_plate#Drawing_wire

https://en.wikipedia.org/wiki/Wheel#Wire

https://en.wikipedia.org/wiki/Horsecar

https://en.wikipedia.org/wiki/Twist-on_wire_connector

https://en.wikipedia.org/wiki/Ground_and_neutral

https://en.wikipedia.org/wiki/Three-phase_electric_power

https://en.wikipedia.org/wiki/Open_wire

https://en.wikipedia.org/wiki/Chicken_wire_(chemistry)

https://en.wikipedia.org/wiki/Chennai_Suburban_Railway

https://en.wikipedia.org/wiki/Copper_conductor



https://en.wikipedia.org/wiki/Communication_protocol#Wire_image


https://en.wikipedia.org/wiki/Ground_(electricity)

https://en.wikipedia.org/wiki/Circuit_diagram

https://en.wikipedia.org/wiki/Ferrite_bead

https://en.wikipedia.org/wiki/Keyboard_technology


https://en.wikipedia.org/wiki/Hot-wire_barretter


https://en.wikipedia.org/wiki/Tantalum

https://en.wikipedia.org/wiki/Die_(manufacturing)#Wire_pulling

https://en.wikipedia.org/wiki/Electronic_symbol

https://en.wikipedia.org/wiki/Spoke


https://en.wikipedia.org/wiki/Magnetic_field#Force_on_current-carrying_wire


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https://en.wikipedia.org/wiki/Printed_circuit_board#Solder_resist_application


Solder mask, solder stop mask or solder resist is a thin lacquer-like layer of polymer that is usually applied to the copper traces of a printed circuit board (PCB) for protection against oxidation and to prevent solder bridges from forming between closely spaced solder pads. A solder bridge is an unintended electrical connection between two conductors by means of a small blob of solder. PCBs use solder masks to prevent this from happening. Solder mask is not always used for hand soldered assemblies, but is essential for mass-produced boards that are soldered automatically using reflow or wave soldering techniques. Once applied, openings must be made in the solder mask wherever components are soldered, which is accomplished using photolithography.[1] Solder mask is traditionally green, but is also available in many other colors.[2]

Solder mask comes in different media depending upon the demands of the application. The lowest-cost solder mask is epoxy liquid that is silkscreened through the pattern onto the PCB. Other types are the liquid photoimageable solder mask (LPSM or LPI) inks and dry-film photoimageable solder mask (DFSM). LPSM can be silkscreened or sprayed on the PCB, exposed to the pattern and developed to provide openings in the pattern for parts to be soldered to the copper pads. DFSM is vacuum-laminated on the PCB then exposed and developed. All three processes typically go through a thermal cure of some type after the pattern is defined although LPI solder masks are also available in ultraviolet (UV) cure.

The solder stop layer on a flexible board is also called coverlay or coverfilm.[3]

In electronic design automation, the solder mask is treated as part of the layer stack of the printed circuit board, and is described in individual Gerber files for the top and bottom side of the PCB like any other layer (such as the copper and silk-screen layers).[4] Typical names for these layers include tStop/bStop aka STC/STS[5][nb 1] or TSM/BSM (EAGLE), F.Mask/B.Mask (KiCad), StopTop/StopBot (TARGET), maskTop/maskBottom (Fritzing), SMT/SMB (OrCAD), MT.PHO/MB.PHO (PADS), LSMVS/LSMRS (WEdirekt)[6] or GTS/GBS (Gerber and many others[7]).

Notes


  1. The letters 'C' and 'S' in EAGLE's old Gerber filename extensions .STC/.STS for the top and bottom solder stop mask layers have their origin in times when printed circuit boards were typically equipped with components populated on one side of the board only, the so called "component side" (top) versus the opposite "solder side" (bottom) where these components were soldered (at least in the case of through-hole components).

References


  • Mitzner, Kraig (2009). Complete PCB Design Using OrCAD Capture and PCB Editor. Burlington, Massachusetts, USA: Elsevier, Inc. pp. 9–10. ISBN 978-0-7506-8971-7.

  • Williams, Jody (2005-03-01). "Soldermask: it's not just green anymore whether it's to identify revision changes or to look trendy in a see-through box, soldermask is taking on a rainbow of colors. But your processes will have to change with the hues". UP Media Group, Inc. Archived from the original on 2022-08-29. Retrieved 2015-11-14.

  • Tome, Paul (2014-03-14). "What is a Flexible Circuit Coverlay?". epec. Archived from the original on 2022-11-14. Retrieved 2022-11-14.

  • Wright, Allan (2007-04-14). "FreePCB User Guide" (PDF). 1.4. Archived (PDF) from the original on 2018-06-17. Retrieved 2018-06-17.

  • "Preparing the Manufacturing Data: Gerber Files for Photoplotters with Variable Aperture Wheels". EAGLE - Easily Applicable Graphics Layout Editor - Manual - Version 3.55 and later (PDF) (2 ed.). Delray Beach, Florida, USA: CadSoft Computer, Inc. 1999. p. 88–90 [89]. Archived (PDF) from the original on 2022-08-30. Retrieved 2022-08-30.

  • "Lagenbezeichnungen" [Layer designators]. WEdirekt (in German). Rot am See, Germany: Würth Elektronik GmbH & Co. KG. 2020. Archived from the original on 2022-08-29. Retrieved 2022-08-29. [1]

    1. "Gerber Output Options" (PDF). 1.3. Altium Limited. 2011-07-27 [2008-03-26, 2005-12-05]. Archived (PDF) from the original on 2022-08-29. Retrieved 2022-08-29.

    Further reading

    https://en.wikipedia.org/wiki/Printed_circuit_board#Solder_resist_application

    Solder resist application

    Areas that should not be soldered may be covered with solder resist (solder mask). The solder mask is what gives PCBs their characteristic green color, although it is also available in several other colors, such as red, blue, purple, yellow, black and white. One of the most common solder resists used today is called "LPI" (liquid photoimageable solder mask).[48]  A photo-sensitive coating is applied to the surface of the PWB, then exposed to light through the solder mask image film, and finally developed where the unexposed areas are washed away. Dry film solder mask is similar to the dry film used to image the PWB for plating or etching. After being laminated to the PWB surface it is imaged and developed as LPI. Once but no longer commonly used, because of its low accuracy and resolution, is to screen print epoxy ink. In addition to repelling solder, solder resist also provides protection from the environment to the copper that would otherwise be exposed.

    Legend / silkscreen

    A legend (also known as silk or silkscreen) is often printed on one or both sides of the PCB. It contains the component designators, switch settings, test points and other indications helpful in assembling, testing, servicing, and sometimes using the circuit board.

    There are three methods to print the legend:

    1. Silkscreen printing epoxy ink was the established method, resulting in the alternative name.
    2. Liquid photo imaging is a more accurate method than screen printing.
    3. Ink jet printing is increasingly used. Ink jet can print variable data, unique to each PWB unit, such as text or a bar code with a serial number.

    Bare-board test

    Boards with no components installed are usually bare-board tested for "shorts" and "opens". This is called electrical test or PCB e-test. A short is a connection between two points that should not be connected. An open is a missing connection between points that should be connected. For high-volume production, a fixture such as a "bed of nails" in a rigid needle adapter makes contact with copper lands on the board. The fixture or adapter is a significant fixed cost and this method is only economical for high-volume or high-value production. For small or medium volume production flying probe testers are used where test probes are moved over the board by an XY drive to make contact with the copper lands. There is no need for a fixture and hence the fixed costs are much lower. The CAM system instructs the electrical tester to apply a voltage to each contact point as required and to check that this voltage appears on the appropriate contact points and only on these. 

    https://en.wikipedia.org/wiki/Printed_circuit_board#Solder_resist_application

     

    https://en.wikipedia.org/wiki/Printed_circuit_board#Solder_resist_application

    https://en.wikipedia.org/wiki/Rigid_needle_adapter

    https://en.wikipedia.org/wiki/Reference_designator

    https://en.wikipedia.org/wiki/Through-hole_technology

    https://en.wikipedia.org/wiki/Surface-mount_technology

    https://en.wikipedia.org/wiki/Pick-and-place_machine

    https://en.wikipedia.org/wiki/Reflow_oven

    https://en.wikipedia.org/wiki/Automated_optical_inspection

    https://en.wikipedia.org/wiki/Non-volatile_memory

    https://en.wikipedia.org/wiki/Boundary_scan

    https://en.wikipedia.org/wiki/Desoldering

    https://en.wikipedia.org/wiki/Conformal_coating

    https://en.wikipedia.org/wiki/Antistatic_bag

    https://en.wikipedia.org/wiki/Fuze

    https://en.wikipedia.org/wiki/Through-hole_technology

    https://en.wikipedia.org/wiki/Monoboard

    https://en.wikipedia.org/wiki/Prototype#Electronics_prototyping

    https://en.wikipedia.org/wiki/Lab-on-a-chip

    https://en.wikipedia.org/wiki/Electronic_waste

    https://en.wikipedia.org/wiki/Restriction_of_Hazardous_Substances_Directive

    https://en.wikipedia.org/wiki/Breadboard

    https://en.wikipedia.org/wiki/Microphonics

    https://en.wikipedia.org/wiki/Multi-chip_module

    https://en.wikipedia.org/wiki/Occam_process

    https://en.wikipedia.org/wiki/Point-to-point_construction


    A stamped circuit board (SCB) is used to mechanically support and electrically connect electronic components using conductive pathways, tracks or traces etched from copper sheets laminated onto a non-conductive substrate. This technology is used for small circuits, for instance in the production of LEDs.[1]

    Similar to printed circuit boards this layer structure may comprise glass-fibre reinforced epoxy resin and copper. Basically, in the case of LED substrates three variations are possible:

    1. the PCB (printed circuit board),
    2. plastic-injection molding and
    3. the SCB.

    Using the SCB technology it is possible to structure and laminate the most widely differing material combinations in a reel-to-reel production process.[2] As the layers are structured separately, improved design concepts are able to be implemented. Consequently, a far better and quicker heat dissipation from within the chip is achieved.

    https://en.wikipedia.org/wiki/Stamped_circuit_board

    Stripboard is the generic name for a widely used type of electronics prototyping material for circuit boards characterized by a pre-formed 0.1 inches (2.54 mm) regular (rectangular) grid of holes, with wide parallel strips of copper cladding running in one direction all the way across one side of on an insulating bonded paper board. It is commonly also known by the name of the original product Veroboard, which is a trademark, in the UK, of British company Vero Technologies Ltd and Canadian company Pixel Print Ltd. It was originated and developed in the early 1960s by the Electronics Department of Vero Precision Engineering Ltd (VPE). It was introduced as a general-purpose material for use in constructing electronic circuits - differing from purpose-designed printed circuit boards (PCBs) in that a variety of electronics circuits may be constructed using a standard wiring board.[citation needed]

    In using the board, breaks are made in the tracks, usually around holes, to divide the strips into multiple electrical nodes. With care, it is possible to break between holes to allow for components that have two pin rows only one position apart such as twin row headers for IDCs.

    Stripboard is not designed for surface-mount components, though it is possible to mount many such components on the track side, particularly if tracks are cut/shaped with a knife or small cutting disc in a rotary tool.

    The first single-size Veroboard product was the forerunner of the numerous types of prototype wiring board which, with worldwide use over five decades, have become known as stripboard.[citation needed]

    The generic terms 'veroboard' and 'stripboard' are now taken to be synonymous.[citation needed]


    https://en.wikipedia.org/wiki/Stripboard


    https://en.wikipedia.org/wiki/Wire_wrap


    Conductive ink is an ink that results in a printed object which conducts electricity. It is typically created by infusing graphite or other conductive materials into ink.[1] There has been a growing interest in replacing metallic materials with nanomaterials due to the emergence of nanotechnology. Among other nanomaterials, graphene, and carbon nanotube-based conductive ink are gaining immense popularity due to their high electrical conductivity and high surface area.[2] Recently, more attention has been paid on using eco-friendly conductive ink using water as a solvent as compared to organic solvents since they are harmful to the environment. However, the high surface tension of water prevents its applicability. Various natural and synthetic surfactants are now used to reduce the surface tension of water and ensure uniform nanomaterials dispersibility for smooth printing and wide application.[3]

    Silver inks have multiple uses today including printing RFID tags as used in modern transit tickets, they can be used to improvise or repair circuits on printed circuit boards. Computer keyboards contain membranes with printed circuits that sense when a key is pressed. Windshield defrosters consisting of resistive traces applied to the glass are also printed.

    See also

    References


  • Steven Osborn (17 September 2013). Makers at Work: Folks Reinventing the World One Object Or Idea at a Time. Apress. pp. 168–. ISBN 978-1-4302-5992-3.

  • Orts Mercadillo, Vicente; Chan, Kai Chio; Caironi, Mario; Athanassiou, Athanassia; Kinloch, Ian A.; Bissett, Mark; Cataldi, Pietro (19 September 2022). "Electrically Conductive 2D Material Coatings for Flexible and Stretchable Electronics: A Comparative Review of Graphenes and MXenes". Advanced Functional Materials. 32 (38): 2204772. arXiv:2207.06776. doi:10.1002/adfm.202204772. S2CID 250526258.

    1. Khan, Junaid; Mariatti, M. (20 November 2022). "Effect of natural surfactant on the performance of reduced graphene oxide conductive ink". Journal of Cleaner Production. 376: 134254. doi:10.1016/j.jclepro.2022.134254. ISSN 0959-6526. S2CID 252524219.

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